ROBO COVER
~The Fusion of Zeppet's 40-Year Film & Special Effects Modeling Technology × World-Class Flat Knitting Machine Technology "WHOLEGARMENT®"~
The robot market is rapidly expanding from industrial equipment to human-facing applications such as cleaning, transportation, reception, security, and guidance. As functional differences narrow, the following elements become increasingly important at deployment sites.
◎ Sense of Security & Approachability:
The power of "cool" and "cute" that makes a strong first impression
◎ Harmony with Space & Brand:
Visual appeal that naturally blends with facility and brand identity
◎ Realization of Functional Beauty:
Exterior design that enhances appearance through movement without compromising functionality
The "exterior" is what first conveys these elements.
Even with excellent internal capabilities, it's crucial that the appearance = first impression is "emotionally accepted."
ROBO COVER creates exteriors that elevate robots from "functional entities" to "chosen entities," considering usage, brand strategy, and exhibition plans.
We also welcome inquiries regarding project contracts, collaborations, joint development, and investment opportunities.
Technical prowess of Zeppet special modeling studio, which has worked on numerous major titles in films, TV shows, games, and theme parks. We apply proven quality cultivated over 40 years to robot exterior production. Extensive experience and expertise gained through domestic and international large-scale projects.
Comprehensive support from initial concept, design development, 3D data creation, modeling, painting, to installation. You can request our services at any stage according to your needs. Flexible response to both partial and full project requests.
Wide-ranging support from single prototype production to mass production using silicone or metal molds. We propose optimal manufacturing methods from small-lot production to several hundred units. Cost optimization for mass production is our specialty.
Available Materials: Resin, 3D printer materials, fiber, FRP, metal, silicone, etc.
We propose optimal materials and manufacturing methods according to usage, environment, and budget. Material selection considers all elements including durability, weight, texture, and cost.
Strict confidentiality system based on transaction experience with major corporations and research institutions. Thorough protection of intellectual property including NDA signing, copyright management, and design rights management. Confidential projects can be entrusted with confidence.
ROBO COVER is based on the special modeling studio Zeppet (founded in 1984), a group company.
In an environment that has created films, TV programs, characters, and theme park works, we also undertake robot exterior production.
Representative Junya Okabe has numerous achievements in the film, TV, game, theme park, and character industries.
As former Representative Director and Vice President of Tsuburaya Productions, he produced TV programs and theatrical films, wrote scripts,
created the popular character "Ultraman Zero," among other accomplishments,
and is also in charge of creating the main characters for NHK's "Okaasan to Issho" (2022~).
With "major title achievements" and "industry-leading modeling technology" honed over many years in the entertainment industry, we are making a full-scale entry into the robotics industry.
Special Modeling Studio Zeppet Official Site https://www.zeppet.com/
【 Promotional Video 】What is Special Modeling Studio Zeppet? (6 minutes)
Integrated support for concept, design, 3D data, modeling, painting, and installation.
From prototype (1 unit) to mass production using silicone/metal molds,
we can propose a wide range of materials including 3D print materials / resin / FRP / metal / silicone / artificial skin.
◎ Features of Fiber Exterior:
1. Flexible exterior that does not hinder joint movement
2. Texture and silhouette close to human skin and clothing, creating a sense of security
3. Original textile incorporating brand colors and patterns
To Robot Manufacturers and Implementing Companies
ROBO COVER can accept consultations from the following stages.
• Concept/planning stage without even chassis drawings
• Stage where robot body mechanism design is progressing, but struggling with exterior image
• Stage requiring "one presentable unit" in a short time for exhibitions/demonstration experiments
• Stage wanting to redesign existing robots for brand renewal or business format changes
We also welcome consultations such as "just want to discuss the concept first" or "just want to know budget estimates and schedules."
We serve as an exterior partner that bridges technical specifications, marketing, and on-site operations, working alongside development teams.
From concept to design considering functionality, handled by experienced designers.
High-precision 3D CAD data creation. Optimization of existing data also available.
3cm to 12m Available
Wide support from small parts to large-scale models.
Film and theme park quality painting technology to realize ideal textures.
On-site installation, adjustment, and operation verification with reliable support.
Color changes, logo additions, exterior panel updates, etc., refresh impressions in a short time.
Redesign including shape, color, luminous parts, etc., to create completely original exterior.
Comprehensive production of handheld items, costume elements, and accessories to enhance photo/SNS appeal.
Development of original motions not available in basic menus is also supported.
Planning, design & engineering, internal mechanics, control programs, exterior, to completion
Various robot-related achievements over 40 years
*For other achievements, please visit www.zeppet.com
Film & Theme Park Quality Technical Expertise
| Method/Material | Features | Suitable Applications | Size Range |
|---|---|---|---|
| Fiber Exterior | All Fiber Exterior Types 【Production Preparation for World-Class Standards】 Planned from prototype to small-lot production / Multi-variety small-lot production |
Multi-variety small-lot production | 50cm〜2m |
| FDM 3D Printing | Cost-efficient with excellent strength. Ideal from prototyping to small-lot production | Prototypes, structural parts, functional verification models | 3cm〜2m |
| LCD 3D Printing | High-definition, high-quality modeling possible. Ideal for fine detail expression | Figures, precision parts, prototype models | 3cm〜50cm |
| Foam + Coating | Lightweight, suitable for large modeling. High cost efficiency | Large exteriors, event use, exhibition robots | 50cm〜12m |
| FRP Modeling | High strength & high durability. Ideal for outdoor use and long-term operation | Outdoor installation, permanent exhibition, durability-focused applications | 30cm〜8m |
| Urethane Resin | Mass production possible using silicone molds. Handles complex shapes | Mass production, complex-shaped parts, parts requiring flexibility | 5cm〜1m |
| Silicone | Excellent flexibility and texture expression. Realizes realistic skin feel | Humanoid surfaces, contact parts, facial expressions | 〜2m |
| Metal Processing | Maximum strength and texture. Premium finish | Frames, premium specifications, metallic expressions | 〜5m |
| Mockup | Short delivery time, low cost shape verification | Initial design verification, presentations, size verification | 10cm〜3m |
*For other methods and materials, please contact us.
Feel free to consult with us
Feel free to contact us by phone or email.
No drawings required
Vague concepts welcome
Hearing on usage, size, budget, delivery time, etc.
We propose optimal methods and materials.
We propose designs through image sketches and 3D data.
Adjustments until you're satisfied.
Create prototype and verify with actual product.
Modifications and improvements as needed.
Modeling, painting, finishing
Careful production.
On-site installation, adjustment,
and operation verification support.
Estimates possible with just photos and dimensions
Quotations are free. Feel free to contact us.
Request QuoteFeel free to consult with us
Established 40 years ago, we are a professional group in video production and special modeling that has worked on numerous major titles in films, commercials, games, and theme parks. We apply our extensive experience and advanced technical expertise to the robot exterior production field.
Address: 6-11-18, Sotokanda,
Chiyoda-ku, Tokyo 101-0021, Japan
